Honeywell 900CP1-0100 ControlEdge HC900 Control Processor Module

Honeywell 900CP1-0100 ControlEdge HC900 Control Processor Module

The Honeywell 900CP1-0100 is the Control Processor Module (CPM) at the heart of the ControlEdge HC900 programmable logic controller system. It features a dual-core ARM Cortex-A9 32-bit processor running at 667 MHz with 4 GB dynamic RAM, delivering robust real-time control performance for process automation and discrete manufacturing applications. The module supports native controller redundancy, multiple industrial Ethernet protocols, and tight integration with Honeywell Experion PKS and third-party SCADA systems.

Key Specifications

• Product Family: Honeywell ControlEdge HC900
• Module Type: Control Processor Module (CPM)
• Processor: Dual Core ARM Cortex-A9 32-bit
• Clock Speed: 667 MHz
• Memory: 4 GB Dynamic RAM
• Power Consumption: 3.75 W
• Operating Temperature: -40°C to +70°C
• Storage Temperature: -40°C to +85°C
• Programming Environment: ControlEdge Builder (IEC 61131-3 compliant)
• Native Redundancy: Supported (controller redundancy)
• Hot-Swap Support: Removal and Insertion Under Power (RIUP) for CPM and I/O modules
• Approvals: CE, cULus, ATEX (zone 2), IECEx, ISASecure EDSA Level 2

Communication Capabilities

• EtherNet/IP: Built-in server and client with ODVA certification; supports DLR (Device Level Ring)
• PROFINET: Built-in PROFINET IO Controller with DLR support
• Modbus TCP: Server and client functionality
• OPC UA: Server and client for HMI and SCADA integration
• MQTT: With Sparkplug B and DNS function for remote monitoring
• DNP3: Master and outstation support
• CDA Protocol: For Experion PKS and PlantCruise/LX integration
• IEC 60870-5-104: Outstation support
• FTE Support: Fault Tolerant Ethernet network compatibility

Physical & Environmental Data

• Mounting: Plugs into ControlEdge HC900 I/O rack (occupies processor slot)
• Operating Humidity: 5% to 95% RH (non-condensing)
• Vibration Resistance: Compliant with IEC 60068-2-6
• Shock Resistance: Compliant with IEC 60068-2-27
• Cyber Security: ISASecure EDSA Level 2 certified

Compatibility

• Compatible Racks: Honeywell ControlEdge HC900 I/O racks (1-slot, 4-slot, 8-slot, 12-slot configurations)
• Compatible Power Supplies: 900P01-0201 (120/240VAC), 900P24-0501 (24VDC)
• Compatible I/O Modules: All ControlEdge 900 series digital, analog, universal, and specialty I/O modules
• Compatible Expansion: 900SP1-0200 / 900SP1-0300 Expansion Processor Modules for distributed I/O
• Compatible Software: ControlEdge Builder engineering station

Installation Guide

1. Rack Preparation: Mount the ControlEdge HC900 rack on a 35 mm DIN rail in a properly ventilated enclosure. Ensure adequate clearance for heat dissipation.
2. Power Supply Installation: Install the power supply module in the designated rack slot before inserting the CPM.
3. CPM Insertion: Align the 900CP1-0100 with the processor slot (typically leftmost slot) and press firmly until the locking mechanism engages. For redundant configurations, install the secondary CPM in the adjacent slot.
4. Ethernet Cabling: Connect shielded Cat5e or Cat6 cables to the RJ45 Ethernet ports. Configure IP addresses via ControlEdge Builder or DHCP as required.
5. Power On & Commissioning: Apply rack power. Verify status LEDs indicate normal operation. Launch ControlEdge Builder to download the control strategy and establish communication.
6. Redundancy Setup: If deploying redundant CPMs, enable redundancy in ControlEdge Builder and verify automatic failover functionality during commissioning tests.

Selection Tips

• Controller Redundancy: For mission-critical processes, deploy two 900CP1-0100 modules in a redundant pair. The HC900 platform supports seamless bumpless transfer between primary and backup processors.
• Memory & Performance: With 4 GB RAM and a 667 MHz dual-core processor, the 900CP1-0100 handles large control strategies with extensive I/O counts. Verify your application memory requirements in ControlEdge Builder.
• Protocol Requirements: Confirm your SCADA, HMI, and field device protocols are supported. The 900CP1-0100 offers native EtherNet/IP, PROFINET, Modbus TCP, OPC UA, and MQTT.
• Temperature Rating: The -40°C to +70°C rating suits both indoor and harsh outdoor installations. For extreme environments, verify enclosure heating or cooling requirements.
• Expansion Planning: For I/O racks remote from the main controller, add 900SP1 expansion processor modules and connect via industrial Ethernet.

FAQ

What is the difference between 900CP1-0100 and 900CP1-0200?

The 900CP1-0100 is an earlier revision of the Control Processor Module. The 900CP1-0200 represents a later hardware revision with updated firmware features. Both occupy the same processor slot and support identical I/O and communication architectures. Verify software compatibility with your ControlEdge Builder version before selecting.

Does the 900CP1-0100 support controller redundancy?

Yes. The ControlEdge HC900 platform supports native controller redundancy using dual CPMs. Install two 900CP1-0100 modules in the redundant processor slots and configure via ControlEdge Builder for automatic failover.

What programming languages are supported?

The module is programmed via ControlEdge Builder using IEC 61131-3 languages including Ladder Diagram (LD), Function Block Diagram (FBD), Structured Text (ST), Instruction List (IL), and Sequential Function